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Reversing a Line

Often an operator will want to reverse a line end for end so that the unused portion on the drum can be used as the outer end of the cable.  This practice is not recommended for the following reasons:

  1. A "reversed" cable can be very difficult to spool.

The reason for the spooling difficulty lies in putting the smaller diameter section of the cable on the drum first.  This creates a bed layer with too many groves for the unused larger diameter cable.  The larger diameter unused section just does not fit into the groves that are too close together to accommodate it.

The used section of the cable is typically .001"-.003" smaller in diameter than the unused section of cable.  The actual diameter difference depends on the cable type, the severity of the usage, and the number of previous cable trips into the hole.

  1. The cable weak point is no longer guaranteed to be at the cablehead.

The used section of the cable may have wires that are weakened by abrasive wear and/or by corrosion of borehole fluids.  Reversing the cable is likely to put this weakened section of cable near or at the highest field operational tension point of the cable. This cable experiences its highest tension at the top sheave in the derrick above the borehole.  It is not a good idea to place weakened line at this location during logging operations.

  1. Corrosion rate of the used portion is accelerated due to the unused portion not being flexed during normal logging operation.

The winch bed layer should never come off the drum during normal operating conditions.  If the section is cable that has been in a borehole is wound on the bed layer of the winch, then that section of cable will have accumulated borehole fluids have between the inner and outer armor layers.  The corrosion rate of these fluids on the armor plow steel is dramatically increased if there is no movement between the inner and outer armor layers.

Experience indicates that used cables, which are stored on shipping reels corrode at much faster rates than cables that are used to log day after day.  It is believed that since there is no movement between the inner and outer armor wires during storage that corrosion occurs continuously.  Sometimes after several months such stored cables will exhibit periodic (of drum circumference period) cable bulges.  Inspection of these bulges shows extreme rust buildup.

  1. Overlap of previous tension-rotation profile with new tension-rotation profile.

As a new cable is rotates depending more tension, the will have arrived put in use in the field, its lower section on the tension to which it is subjected.  The more rotation. After 15-25 runs, the cable at a tension-rotation equilibrium.

If a cable is reversed, the virgin section being used for the first time will acquire a tension-rotation profile.  If the logging depth is such that the previously acquired and the new profiles overlap, there is a high likelihood that the profiles will be different.  At the intersection of the differing tension-rotation profiles expect to experience bird caging, loose armor, and/or high wires.

Any or all of the above effects can be expected when a logging line is "reversed".

 

 

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Camesa, Inc · 1615 Spur 529 · P.O. Box 1048 · Rosenberg, Texas 77471
Phone: (281) 342-4494 · Fax: (281) 342-0531